75 years Southern Mills in Atlanta, USA
KISSING FROGS OR HOW TO FIND AND DEVELOP SPECIALITY MARKETS

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The Dornier Rapier Weaving Machine installation at Southern Mills The eventful history of Southern Mills, Inc., began in 1925 when the father of the current president of the company William D. “Doug” Ellis purchased two machines to knit heavy cotton padding for laundry presses. This laundry program “Fabricare” generated a large amount of business for 50 years. When this market began to stagnate, it was time to start kissing frogs – hoping to find a prince that would allow the company to continue to grow.

Space shuttle crew in Southern Mills space suits Replacement automobile seat cover fabrics provided such a chance and this business was a hot item from 1939 until the mid 50’s. Later a green needlepunched outdoor carpet for miniature golf courses was developed for Monsanto. It was also tried on tennis courts and golf greens, but without success. Southern Mills also developed a heavy needlepunched pad for Monsanto to go under the company’s Astroturf for football fields and also a blaze orange Acrilan fabric for hunting garments. The company tried its hand with thermal blankets, walk off mats, mop yarn, and meat netting, and all these frogs were only frogs. Then in the mid 60’s two frogs turned into princes. The first was a grass catcher bag for lawn mowers. The fabric was woven and cut and sewn into bags by Southern Mills. Soon well known mowing machine manufacturers in the US such as Murray, Jacobsen, Toro, Snapper and John Deere were customers and a business in Europe flourished.

In 1964 Southern Mills kissed the second frog and started to process the new fiber “Nomex” developed by DuPont. The fiber was as tough as nylon, but it would not melt or burn under normal conditions. First the inner lining fabrics and then the outer shell for firemen’s coats and pants were produced, later NASA accepted the fabric for astronauts’ suits. Today, Southern Mills is the largest manufacturer of fire protection garments in the USA. The petroleum industry and munitions manufacturers are also supplied with fabrics produced from other high performance fibers.

Using state-of-the-art machinery labor costs have been reduced to only 7.5% of the sales price, and here 92 DORNIER rapier weaving machines make their contribution. The education levels of employees have been continuously improved with the company introducing an education program in the mid 80’s. The company is well equipped to meet the chal-lenges of the future, and it only remains for us to wish Southern Mills continued success and changing many more frogs into princes.

 

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