Customers - suppliers - communication via DoNet
NETWORKING REDUCES COSTS

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Global competition, whether it be in very cost influenced commodity fabrics or even new fabrics influenced by fashion trends, necessitates shorter production cycles and reduction in cost. To achieve this we must improve the flow of materials within the plant and the availability of production machines as well as relieving the strain on personnel. For this purpose modern methods of communication are tools that the mill cannot do without and their effective deployment is an important topic of conversation in any discussion concerning future planning.

With the new concept offered by the DoNet Global Communication Network, DORNIER provides the customer with the means to monitor and control electromechanical sequences, process style data and patterns, collect and evaluate data, operate machines by remote control, Teleservice, online control of quality and productivity, online declarations concerning production status and faults, online assistance and programmed remote maintenance procedures. Calling up the user manual corresponding with the machine on the machine display is just as possible as ordering spare parts using EPOS directly on the display via the Internet or a modem.

The 4 levels of communication:

Level 1

At the first level all machine modules and auxiliary devices communicate with each other in real time. This is facilitated over the Internet and external CAN-Bus, which has been operational since 1989 in identical form in DORNIER airjet and rapier weaving machines

Level 2

At the second level the clear definition and simple structure of the electronics are secured for the user. By means of a graphical machine display similar to the emulation offered by Windows programs, functional security is checked and instructions given, thus securing the dialog between man and machine.

Level 3

In order to decisively improve the com-munication with the weaving machine in the future, the data processing and administration program DoWeave has been created as a central interface for the third level. DoWeave replaces the old programs DoStyle and DoTech and is useable as an independent offline program as well as online with the machine via the Ethernet connection. The program offers style and pattern administration together with a netGraphical color display on the weaving machine capability as well as the potential to administer and process conveniently structured weaving machine data. Furthermore, in the future any weaving machine equipped with the Dialog Panel II can be networked and operated by remote control just as if the operator was standing at the machine.

The program also enables machine diagnoses to be carried out as regards machine settings, stop protocols and pattern information. Using Windows emulation the machine values can be compared on the monitor with appropriate standard values stored on the PC. With the click of a mouse these comparisons can be transferred from the weaveroom office to the machine, or vice versa. 

The series Ethernet connection is the prerequisite for such an open communication, offering the following advantages:

  • open architecture

  • economical networking
  • bidirectional audiovisual transmission
  • indirect Internet access
  • prerequisite for the DoTes teleservice

Data can be exchanged with the machine offline using diskettes. For older machines transfer memory cards are available for this purpose.

The combination of DoWeave with external data collection and evaluation systems offers a wide variety of potential evaluation procedures independently from the software supplier. Among the most noteworthy are:

  • backtrack module with which the com-plete history of events 
    of a piece can be traced back via cloth inspection, weaving and 
    even warp preparation
  • automatically actuated mantenance protocols and spare parts analysis
  • quick response to incidents through thealarm server, which alerts the 
    person responsible at the PC or by cellular phone

In order to include older DORNIER machines, or machines from other manufacturers in the network via the data collection and evaluation system, the VDI-3665 interface already available, or alternatively parallel Interfaces can be utilized. 

With modern CAD/CAM systems the exchange of pattern and settings data with DoWeave is secured via a simple data interface.

Securing the dialog between man and machine is facilitated by means of an online help program, called DoHelp. Using this program the individual help parameters can be called up on the display on any machine in the network.

Level 4

The fourth level of communication is the connection of the machines at the production facility with external contributors such as branch officers, design studios or machine suppliers.

Utilizing as a basis the DoWeave, Ethernet connection and the Machine Dialog Panel II, this creates DoTes, a teleservice for remote mainCommunication via monitor from the customer to DORNIERtenance and service dialog between DORNIER and the customer ia a modem for the Internet. As already mentioned in connection with Level 3, using Windows emulation machine data can not only be compared with standard values stored on the PC in the weaveroom offline, but also with values maintained by the weaving machine manufacturer. A mouse click is all that is necessary to move data from the machine to the manufacturer, or vice versa. 

The connection between the weaving machine network at the customer’s facility and the machine supplier is protected by a customer filter or firewall. 

The expectations expressed by the industry for further support in the form of process, maintenance and spare parts diagnostics can only be satisfied through long term analysis utilizing data collection and processing systems. Evaluation protocols as outlined in the section covering Level 3 can be deployed at external workstations so long as they can be supported by data collection and processing system suppliers. The cost effective audio and visual connection possible over the Ethernet link becomes the extended arm of the service center on location.

Even menu controlled downloading of new monitoring and control software can be carried out via modem or over the Internet.

Another significant feature optimizes functionality and security, namely the downloading of the respective instruction manual and the corresponding EPOS spare parts catalog via the dialog panel on the machine. With a corresponding networking of the machines, the online placing of an order to spare parts directly on the machine display via modem or over the Internet is feasible. This is possible thanks to the windows emulation DoWEB, which converts the machine display to a windows desktop. 

For customers ordering spare parts in the future over the Internet, we give a 2% discount on currently valid prices. We ask endusers not yet registered to contact a service provider and access the Internet.

The advantages of the DoNet global communication concept – a cost effective modern and future-oriented system – can be summarized as follows:

  • an even closer and more responsive relationship between the customer and the supplier

  • conserving costs by utilizing a quick and cost effective spare parts ordering procedure
  • better documentation
  • quicker communication of data
  • possibility of remote diagnosis and tele-service
  • saving in personnel costs through more effective planning
  • improved quality control.
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