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Sioen Industries in Ardooie has proven that it is possible for a
company to maintain a leading position with hi-tech specialized products
in world markets. It has been possible for this company with its core
activities in fabric coating, manufacturing of protective clothing,
production of masterbatches as well as processing fabrics and film
materials to connect these so closely with each other that each
supplements and strengthens the others. This completely family managed
company celebrates its 40th year of existence this year.
Sioen Industries is a worldwide market leader in each of the areas in
which it is active. The reasons for this leading position are flexibility
in dealing with customers and in production processes, the power of
innovation and the will to overcome limitations. And of course the
exceptional quality of the products manufactured. This very healthy
company, quoted on the stock market in Brussels, continuously invests in
new technologies and as a result has the most advanced manufacturing
facility in this sector of the industry.
Following
the takeover of the French company Saint Frères in 1996, and the Belgian
companies TIS 1998 and Verannen Technical Textiles in 1999, Sioen
Industries has manufacturing facilities in twelve locations in Europe and
a further three cut and sew operations in Tunisia and Indonesia as well as
a sales office in China. Production is concentrated in three main areas:
coating and fabric manufacturing, fabrication of protective clothing and
masterbatches.
Coating
In
the field of coating the company maintains an unchallenged leadership. A
position that has been attained through efforts to produce quality
products and a wide innovative range of products. And last but not least
the capacity of the manufacturing facilities, which include the most
modern production lines in the world. Coated materials, which the company
produces using both methods, direct and transfer coating, resist water,
wind, cold and/or chemicals. New areas of application are constantly being
added. In addition to various types of cover, protective clothing,
tarpaulins, containers, etc., coated fabrics are also increasingly used
for advertising purposes and special a pplications
in medicine. The production lines operate fully automatically, are
extremely flexible and are capable of coating fabrics up to 3.30 m in width.
In the past exclusively fabrics from outside suppliers were coated.
In 1998 another step was taken in the direction of being a vertical
operation when the com-pany opened its own weaving plant. After extensive
investigation a decision was taken in favor of the DORNIER system family
with an investment in 74 rapier weaving machines and 13 airjet weaving
machines in nominal widths up to 360 cm. Today, heavy industrial fabrics
are produced from yarns in counts of 280, 550 and 1100 dtex, which
precisely meet the requirements of the company’s own coating operations.
By operating its own weaving plant the company increased its flexibility
and in addition this also facilitated the development of new markets.
However, in order to gain complete control over product quality, Sioen is
now investing in its own spinning plant for the manufacture of high
tenacity PES yarns.
The dynamism of diversification is well illustrated by
the companies taken over by Sioen. The manufacturing program of TIS, which
weaves exclusively on DORNIER rapier weaving machines, consists of PVC
coated fabrics and heavy sailcloth for ocean going sail boats. Veranneman,
also a DORNIER customer, covers the areas of geotextiles, protective mesh
and lightweight coated fabrics for example as used in advertising
applications. The entire enterprise has a total of 175 DORNIER weaving
machines.
Fabrication of protective clothing
In
the fabrication departments of Sioen exclusive protective clothing is
designed and manufactured for industrial use and sports and leisure wear.
This market is undergoing a period of expansion, since protective clothing
must meet increasingly more stringent technical and legal regulations. In
addition sports and leisure activities on water, in the mountains or in
the air have experienced a boost in popularity, and these activities are
best served with the use of appropriate clothing. Protective clothing from
Sioen is on the one hand resistant and functional and on the other hand
the products sell well because they have the right “look”. In-house
designers produce patterns using state-of-the-art CAD/CAM technology, and
are perfectly and specifically designed to customer requirements.
Production of masterbatches
The
processing department is the youngest branch of Sioen. Here in one case
two types of masterbatches are produced utilizing environmentally
friendly processes: pigment paste and pigment granules. In the second case
coated fabrics and film materials are cut for various industrial
applications.
Thanks to the flexibility and creativity of its employees,
Sioen is able to offer its customers that little bit extra every day. And
to make sure that this will always be possible, the bar is raised a little
every day.
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