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Projectiles, knife
cuts, fire – fabrics from the Italian textile company SEAL provide
reliable protection and their advanced technology earns worldwide
acclaim. SEAL’s second main area is prepreg elements and
modern materials for all kinds of lightweight designs.
Advanced chemical treatments as well as weaving-technological methods
are used to manufacture such products developed in the test
laboratories of SEAL S.p.A.
As part of the Gruppo Snia Viscosa,
SEAL was able to gain specific know-how on processing polypropylene
fibers which generated great response in the packaging industry. Joint
ventures with companies involved in similar products resulted in a
comprehensive competence in the areas of industrial textiles and
composite materials. SEAL has recently also won customers from the
automotive, aircraft and defense industries and provides complete
solutions for human body protection as well as lightweight elements for
sports cars, trains, aircraft, cruise ships, speedboats etc. Other areas
for SEAL products are the construction industry, biomedical engineering
and manufacturing of precision tools and robots.
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SEAL always works
closely with customers when producing highest quality fabrics with
advanced properties. Materials such as carbon and glass fibers,
aramids, polyethylene and PBO fibers are used. Prepreg synthetic
laminates complement the fibers and fabrics produced by the
company. The product range can be separated into two main areas
with the generic definitions:
1. Body protection products consisting of fibers and fabrics to
efficiently safeguard persons or objects.
2. Prepregs and novel materials for
lightweight designs with the highest strengths.
Technological lead and
unique, highly specialized performance in the respective areas of
application are common factors for all products. Characteristic for
fibers used is high resistance against pressure and tension
combined with comparatively low weight.This is of great
significance for the design of construction elements and vehicle
components as well as for the wearing comfort of protective
clothing.
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SEAL was involved in designing the
"Luna Rossa" hull for the America’s Cup
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Examples of final products
are modern bullet and knife-penetration proof vests, riot shields and
helmets for police and military, protective suits and blankets, armoring
of vehicles, tanks, aircraft and ships. Prepregs are developed for
bodywork and hulls in automotive and ship construction. For example,
SEAL’s know-how was on board the "Luna Rossa" yacht during
the prestigious off-shore ocean regatta, the America’s Cup.
SEAL
technology is also used in bodywork and chassis design for the famous
Italian sports cars of Ferrari and Lamborghini.
New location, new potential
The various subsidiaries
were united at the present location in Legnano in 1990 and they utilize
30.000 m² of production space. 55 DORNIER rapier machines with nominal
widths between 180 and 410 cm are installed. The total annual production
of woven fabrics amounts to almost 3,5 million m². SEAL expects a
turnover of approx. 26 million Euro in 2001, realized with a total of
120 employees. 70 % of the production is exported. The export share of
ballistic materials reaches even 89 %. The company is market leader in
this sector in Italy and Europe, and sales are also strong to the Middle
East and Far East, South America and Africa. The combined location in
Legnano brought the desired shorter, simpler flow of manufacturing
processes with faster reaction times. It also created synergy effects
within personnel and operational resources. The company concentrates on
developing new generations of industrial fabrics and safety restraint
systems. The acquisition of the share majority by the SAATI group in
1993 increased this focus and opened up new market opportunities.

Technical fabrics at SEAL S.p.A.
For example in 1998, SEAL successfully
developed and marketed a new CONCREFLEX® product line which serves to
strengthen structural elements of buildings. Especially for the
renovation and restoration of historic buildings this system offers a
great potential. Bridge and building support elements made of carbon are
also in the planning stages. Apart from production facilities in Legnano,
SEAL has its own test laboratories for textile and mechanical
development. A separate ballistic laboratory is available to test the
products with various types of hand weapons. With a well developed sense
for the demands of the market and an emphasis on the corporate strategy
of the 5 C’s (Communication, Confidence, Cooperation, Coordination,
Competition), SEAL feels well prepared for the challenges
of the future.
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SEAL
product lines:
SAATILAR®
Bullet
and fireproof fabrics for protective clothing
TEXILAR®
Laminate for
bullet and knife protection
TEXINDUSTRIA®
Fabrics made of
carbon, glass, aramid and hybrid
fibers
TEXIPREG®
Fabric
and prepregs from various chemical
components
CONCREFLEX®
Fabrics,
tapes
and straps to strengthen and restore
buildings
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